High deposition rate of amorphous silicon thick layers using a gas mixture of 10% silane in hydrogen

The deposition rate of amorphous silicon of the order of 0.9 μm/h, has been obtained using a gas mixture of 10% silane (SiH₄) in hydrogen (H₂), with a RF source of 13.56 MHz. Best films were deposited at a total flow rate of 100–200 sccm, 300°C substrate temperature, 66.7 Pa, and RF power density of 150 mW/cm². The geometrical configuration of the reaction chamber included a gas injector that was specially designed for this purpose. Films were characterized by Fourier transform infrared (FTIR), secondary ion mass spectrometry (SIMS), and profilometer. In addition, thick p-i-n diodes were prepared and characterized, obtaining reverse current densities lower than 5×10^?6 A/cm² at full depletion.