Synthesis and application of MDPE‐g‐GMA as reactive compatibilizer in blends of MDPE/PET and MDPE/PA6

In the present study, glycidyl methacrylate (GMA) grafted medium density polyethylene (MDPE‐g‐GMA) was synthesized in the molten state and applied as a reactive compatibilizer in MDPE/polyamid6 (PA6) and in MDPE/poly(ethylene terephtalate) (PET) blends. Graft copolymerization of GMA onto MDPE was performed in presence and absence of styrene, with different concentrations of dicumyl peroxide (DCP) as a radical initiator. In the presence of styrene, the MDPE‐g‐GMA with 6% GMA was obtained by addition of only 0.1 phr of DCP. Furthermore, the maximum grafting was reached when 0.6 and 0.7 phr concentration of DCP for styrene containing and styrene free samples were used, respectively. Torque‐time measurement showed faster grafting reaction rate in the presence of styrene. Four MDPE‐g‐GMA samples were selected as compatibilizers in the blends. Furthermore, the effects of melt flow index and grafting content of compatibilizers on mechanical properties and morphology of the blends were investigated through tensile tests and SEM analysis. Tensile test results indicated that the presence of compatibilizers in the blends led to 250 and 133% increase in elongation at break for PA6 and PET blends, respectively. Moreover, the best tensile results for blends were obtained using MDPE‐g‐GMA with high flow ability. The average particle size of the dispersed phase decreased by 350% for PA6 and 300% for PET blends compared with nonreactive blends. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012