Sequential interpenetrating polymer networks of novolac resin and poly(2‐ethyl hexyl acrylate)—thermal,mechanical, and morphological study

Interpenetrating polymer networks (IPN) of novolac/poly (2‐ ethyl hexyl acrylate) (PEHA) have been prepared via in situ sequential technique of IPN formation. Full and semi‐IPNs were prepared with different blend ratios (w/w) e.g., 90 : 10, 80 : 20, and 70 : 30 in which the major constituent was novolac resin. A gradual decrease in specific gravity and hardness values was observed with increase in PEHA incorporation. A steady decrease in crosslink density with increase in PEHA fraction in the IPNs was quite evident. The IPNs were characterized with respect to their mechanical properties, e.g., ultimate tensile strength, percentage elongation at break, modulus, and toughness. Thermal behavior was studied by differential scanning calorimetry and thermogravimetric analysis. A plasticizing influence of PEHA on the rigid, brittle, and hard matrix of crosslinked phenolic resin is evidenced from the mechanical and thermal properties. The two‐phase surface morphology is revealed by scanning electron microscope. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012