Microlayer and nanolayer tubing and piping via layer multiplication coextrusion. I. Validation

Layered annular structures produced with layer multiplication coextrusion, utilizing both a standard in-line “spider” die, and a custom annular die, are compared in structures up to 129 layers. One multilayered system, of a Dow LDPE 5004I was utilized in generating experimental results to validate the custom die design performance. It was found that the custom design demonstrates successful extrusion of high layer number annular structures with substantial benefits over the standard spider die. Moreover, a design method incorporating angular rotation was implemented within the custom die to eliminate weld lines and attain concentric layer structures to further enhance commercial viability and mechanical integrity. Results indicate angular rotation may be utilized to generate idealized annular products with concentric layer structures. Additionally, exploration of flow through the annular die land was conducted with ANSYS Polyflow in under several conditions of angular rotation. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48683.