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A new synthesis approach for proton exchange membranes based on ultra-high-molecular-weight polyethylene
Authors:Ardalion N. Ponomarev  Dina A. Kritskaya  Emil F. Abdrashitov  Veslav C. Bokun  Evgeny A. Sanginov  Ksenia S. Novikova  Nadezhda N. Dremova  Yury A. Dobrovolsky
Affiliation:1. Laboratory of Physical and Chemical Affectings on Materials, Branch of N.N. Semenov Federal Research Center for Chemical Physics RAS, Chernogolovka, Moscow Region, Russia;2. Laboratory of Physical and Chemical Affectings on Materials, Branch of N.N. Semenov Federal Research Center for Chemical Physics RAS, Chernogolovka, Moscow Region, Russia

Department of Functional Inorganic Materials for Chemical Energy Sources, Institute of Problems of Chemical Physics of RAS, Chernogolovka, Moscow Region, Russia;3. Department of Functional Inorganic Materials for Chemical Energy Sources, Institute of Problems of Chemical Physics of RAS, Chernogolovka, Moscow Region, Russia;4. Department of Functional Inorganic Materials for Chemical Energy Sources, Institute of Problems of Chemical Physics of RAS, Chernogolovka, Moscow Region, Russia

Competence Center of National Technology Initiative, Institute of Problems of Chemical Physics of RAS, Chernogolovka, Moscow Region, Russia

Abstract:A new approach for gas-phase modification of ultra-high-molecular-weight polyethylene (UHMWPE) film for synthesis of proton exchange membranes (PEMs) has been successfully realized. First, the membrane precursors have been prepared by soaking the films in a monomers/AIBN solution followed by their modification with polystyrene (PS) in styrene vapor at 110°C. The developed method is characterized by high efficiency, simplicity, and ecological purity. The modified UHMWPE films containing up to 60 wt% of PS have been obtained. Then, PEMs were prepared by sulfonation of these precursors. According to energy-dispersive X-ray spectroscopy of the sulfonated samples, almost uniform distribution of PS through the film thickness was observed. The membranes with an ion exchange capacity up to 2.7 mmol/g and proton conductivity up to 60 mS/cm (water, 25°C) were obtained. Comparative tests of the obtained UHMWPE-sulfonated PS and commercial Nafion-115 membranes in a hydrogen–air fuel cell have been carried out. It has been shown that the cell with the synthesized membranes exhibits better performance than that with Nafion-115.
Keywords:fuel cells  functionalization of polymers  proton exchange membranes  sulfonated polystyrene  synthesis and processing techniques
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