Influence of polymerization conditions on the viscosity and yield of poly(phenylene sulfide ether)

High molecular weight poly(phenylene sulfide ether) (PPSE) was successfully synthesized by reaction of 4,4′‐dihydroxy diphenyl sulfide with 4,4′‐dichloro diphenyl sulfide in N‐methyl‐2‐pyrrolidone (NMP). The influence of polymerization conditions on the intrinsic viscosity and yield of PPSE was investigated and the optimized reaction condition was concluded. Reactions at about 180°C for 6 h along with sodium benzoate as an additive and monomer concentration of 0.588 mol/L NMP were found to produce the highest intrinsic viscosity (0.55 dL/g). Longer reaction time and/or higher temperature reduced the intrinsic viscosity and yield of the resulting product, probably due to side reactions, such as reductive dehalogenation and chemical degradation. X‐ray diffraction indicated that the polymer possessed of orthorhombic cell and had a high crystallinity of 65.8%. The high molecular weight PPSE is a crystalline polymer with T_m of 252°C and T_mc of 224°C. The polymer shows good chemical resistance, but is soluble in organic amide, halo‐hydrocarbon and oxohydrocarbon solvent at a temperature over 150°C. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008