Densification, Sintering Reactions, and Properties of Titanium Diboride With Titanium Disilicide as a Sintering Aid

In the present investigation, we explore the feasibility of using TiSi₂ as a sintering aid to densify titanium diboride (TiB₂) at a lower sintering temperature (<1700°C). The hot-pressing experiments were conducted in the temperature range of 1400°–1650°C for 1 h in an argon atmosphere and TiSi₂ addition to TiB₂ was restricted up to 10 wt%, with an overall objective to densify the materials with a fine microstructure as well as to assess the feasibility of enhancing the mechanical and electrical properties. When all the materials were hot pressed at 1650°C, the hot-pressed TiB₂– X % TiSi₂ ( X =0, 2.5, 5, 10 wt%) composites were found to be densified to more than 98%ρ_th (theoretical density), except monolithic TiB₂ (～94%ρ_th). An interesting observation is the formation of a Ti₅Si₃ phase and this phase formation is described by thermodynamically feasible sintering reactions. Our experimental results suggest that the optimal TiB₂–5 wt% TiSi₂ composite can exhibit an excellent combination of properties, including a high hardness of 25 GPa, an elastic modulus of 518 GPa, an indentation toughness of ～6 MPa·m^1/2, a four-point flexural strength of more than 400 MPa, and an electrical resistivity of 10 μΩ·cm.