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Operator training simulator process model implementation of a batch processing unit in a packaged simulation software
Affiliation:1. Training and Assessment Research Group (TARG), Department of Maritime Operations. Faculty of Technology, Natural Sciences & Maritime Sciences, University of South-Eastern Norway, Horten, 3184, Norway.;2. Kalmar Maritime Academy, Linnaeus University, Sweden.;3. Liverpool Logistics, Offshore and Marine Research Institute, Faculty of Engineering and Technology, Liverpool John Moores University, UK.;4. RWE Power AG, Cologne, Germany.;1. GEPEA, Université de Nantes, CNRS, UMR6144, bd de l''Université, CRTT-BP 406, 44602 Saint-Nazaire Cedex, France;2. Clermont Université, ENSCCF, UMR CNRS 6602–Institut Pascal, BP 10448, 63000 Clermont-Ferrand, France;3. PROMES-CNRS, UPR 8521, Tecnosud, Rambla de la Thermodynamique, 66100 Perpignan, France;4. AlgoSource Technologies, bd de l''Université, CRTT-BP 406, 44602 Saint-Nazaire Cedex, France
Abstract:In chemical industry, especially in the case of continuous processes, operator training simulators (OTS) are becoming widely used. With the help of these systems several operation and safety issues can be analysed, and the operating staff of the plant can be trained for handling different plant failures. The main part of the OTS is the process model that replaces the real technology. Hence, in control development the simulated process variables are required to be reasonably accurate. The paper presents the structure of the process model of a batch processing unit in UniSim Design, different model constructions of a jacketed batch reactor and the identification of the parameters affecting its hydrodynamic and thermal behaviour. Construction of the process model is the first step in developing the OTS of the pilot plant located in the authors’ laboratory. It can be an effective tool in the development of model-based control systems.
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