Stabilization of high-impact polystyrene/ polyethylene blends

Commercial poly(styrene-b-butadiene) copolymers (SBS) can act as effective compatibilizers in blends between high-impact polystyrene (HIPS) and polyethylene (PE), allowing a fine dispersion of PE in the polystyrene matrix, with a good balance of stiffness and impact strength. However, when processed under more severe conditions (e.g. in multiple extrusions, which simulate customer's product scrap recovery), the above blends show rather poor stability and their useful properties are rapidly lost. That undesirable effect is mainly due to cross-linking of SBS, which thus looses its compatibilizing activity. A correlation has been found between the time-to-cross-linking of SBS rubber in a Brabender mixer and the rapid decay of mechanical properties. The analysis of the mixing process and the morphology examinations of the final blend sample by TEM seem to support the above hypothesis. A significant reduction of block copolymer degradation has been achieved by means of a suitable stabilization.