Effect of Ar+ Radiofrequency Plasma Treatment Conditions on the Interfacial Adhesion Energy Between Atomic-Layer-Deposited Al2O3 and Cu Thin Films in Embedded Capacitors

The effects of Ar⁺ radiofrequency (RF) plasma pretreatment conditions on the interfacial adhesion energy of a Cu/Cr/Al₂O₃ system were investigated for thin-film capacitors in embedded printed circuit board applications. The interfacial adhesion energy was evaluated from 90 deg peel tests by calculating the plastic deformation energy of peeled metal films from the energy balance relationship during the steady-state peeling process. The interfacial adhesion energy was fivefold higher after RF plasma pretreatment of the surface of 50-nm-thick Al₂O₃ prepared by atomic layer deposition. Atomic force microscopy, Auger electron spectroscopy, and x-ray photoemission spectroscopy results clearly reveal that this increase can be attributed to both mechanical interlocking and chemical bonding effects.