Rheological characterization of polypropylene/poly(ethylene-<Emphasis Type="Italic">co</Emphasis>-propylene) in-reactor blends synthesized under different polymerization conditions

In-reactor blends of polypropylene/poly(ethylene-co-propylene) with complex microstructure, synthesized through different polymerization procedures; two-step (one homopolymerization and one copolymerization under high ethylene concentration) and three-step (with an additional copolymerization step under low ethylene concentration), were characterized by rheological measurements. The effects of a change in the polymerization process on the types and amounts of block copolymers in the blends were evaluated using small amplitude oscillation rheometry in the linear viscoelastic region. The Palierne model in its complete form was employed to model the rheological behavior of the blends. For this analysis the reactor products were separated into xylene cold insoluble (XCI) and xylene cold soluble fractions. Besides, another two copolymer fractions at 80 and 100 °C, which are crystallizable copolymer fractions and contain block copolymers rich in polyethylene and polypropylene, respectively, were separated from XCI fraction by xylene using temperature gradient elution fractionation method. Considering all copolymer fractions as dispersed and the remained fraction (mostly polypropylene) as matrix phase, it was shown that the rheological properties of the blends could not be predicted by Palierne model. It was found that only by considering part of block copolymer fractions having long polypropylene sequences along with polypropylene homopolymer as one phase, the rheological properties of the blends could be predicted by Palierne model. By rheological modeling, it was confirmed that the amounts of copolymers with long polypropylene sequences which are miscible with the matrix are higher in the case of three-step blends and also the elasticity of three-step polymerized blends is higher than two-step polymerized blends.