Tool wear, chip formation and workpiece surface issues in CBN hard turning: A review |
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Authors: | Manu Dogra Vishal S Sharma Anish Sachdeva Narinder Mohan Suri and Jasminder Singh Dureja |
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Affiliation: | (1) Department of Mechanical Engineering, Lund University, 221 00 Lund, Sweden |
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Abstract: | Steel parts that carry critical loads in everything from automotive drive trains and jet engines to industrial bearings and
metal-forming machinery are normally produced by a series of processes, including time-consuming and costly grinding and polishing
operations. Due to the advent of super-hard materials such as polycrystalline cubic boron nitride (PCBN) cutting tools and
improved machine tool designs, hard turning has become an attractive alternative to grinding for steel parts. The potential
of hard turning to eliminate the costs associated with additional finishing processes in conventional machining is appealing
to industry. The objective of this paper, is to survey the recent research progress in hard turning with CBN tools in regard
of tool wear, surface issues and chip formation. A significant pool of CBN turning studies has been surveyed in an attempt
to achieve better understanding of tool wear, chip formation, surface finish, white layer formation, micro-hardness variation
and residual stress on the basis of varying CBN content, binder, tool edge geometry, cooling methods and cutting parameters.
Further important modeling techniques based on finite element, soft computing and other mathematical approaches used in CBN
turning are reviewed. In conclusion, a summary of the CBN turning and modeling techniques is outlined and the scope of future
work is presented. |
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