Preparation of Porous Al2O3-Ceramics by Biotemplating of Wood

A new approach for preparing of microcellular ceramic materials is the reproduction of wood morphologies by biotemplating, where the structural features of the native wood are maintained in the ceramic product. Biomorphic Al₂O₃-ceramics were manufactured via the sol-gel route by repeated infiltration of low viscous alumina sols into wood preforms and subsequently sintered in air at 1550°C. The microstructure and phase formation during processing were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), density and porosimetry measurements. In contrast to conventional processed, highly-porous Al₂O₃-ceramics, the microstructure of the biomorphic Al₂O₃-ceramics is characterized by an uniaxial pore morphology with pore diameters in the micrometer range, depending on the initially used wood template.