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胎体中含有铜锰阻尼合金成分的金刚石钻头研制及钻进试验
引用本文:刘宝昌,韩哲,李思奇,赵新哲,李闯,曹鑫.胎体中含有铜锰阻尼合金成分的金刚石钻头研制及钻进试验[J].金刚石与磨料磨具工程,2018,38(4):30-35.
作者姓名:刘宝昌  韩哲  李思奇  赵新哲  李闯  曹鑫
作者单位:1. 吉林大学 建设工程学院, 长春 130026;2. 超硬材料国家重点实验室, 长春 130012;3. 国土资源部复杂条件钻采技术重点实验室, 长春 130026
基金项目:吉林省教育厅“十三五”科学技术项目(纳米材料弥散强化钻探用孕镶金刚石钻头研究JJKH20180087KJ)。
摘    要:孕镶金刚石钻头在钻进过程中,经常会遇到有害的振动问题,这种振动极大地影响钻进的稳定性。阻尼合金能耗散振动能,可达到减振的目的。本实验用铜锰粉末代替63#配方中的663青铜粉,来制作金刚石钻头的胎体试样。对胎体试样进行力学性能测试及断口形貌分析,结果表明:相较于63#配方试样,质量分数40%铜锰粉末的胎体试样组织均匀,结构致密,硬度提升14.7%;孕镶金刚石钻头磨耗比提高13.2%,抗弯强度降低22.4%。钻进试验结果表明:在钻进均质花岗岩岩样时,质量分数40%的铜锰配方钻头与63#配方孕镶金刚石钻头钻进性能相近,钻进振动加速度幅度减小约4.3%,钻头阻尼性能提高,钻进过程更加平稳。 

关 键 词:孕镶金刚石钻头    胎体材料    阻尼合金    力学性能

Preparing diamond bit with Cu-Mn damping alloy in matrix and drilling test
LIU Baochang,HAN Zhe,LI Siqi,ZHAO Xinzhe,LI Chuang,CAO Xin.Preparing diamond bit with Cu-Mn damping alloy in matrix and drilling test[J].Diamond & Abrasives Engineering,2018,38(4):30-35.
Authors:LIU Baochang  HAN Zhe  LI Siqi  ZHAO Xinzhe  LI Chuang  CAO Xin
Affiliation:1. College of Construction Engineering, Jilin University, Changchun 130026, China;2. State Key Laboratory of Superhard Materials, Jilin University, Changchun 130012, China;3. Key Lab of Drilling and Exploitation Technology in Complex Conditions, Ministry of Land and Resources, Changchun 130026, China
Abstract:Harmful vibration often occurs in the drilling process of impregnated diamond bit, which greatly affects the stability of drilling. Copper-manganese damping alloy can dissipate vibration energy and achieve the purpose of damping vibration. Therefore, copper-manganese powder is used to replace 663 bronze powder in 63# formula to make matrix sample and hence diamond bit. The results of mechanical properties test and fracture morphology analysis show that compared with 63# formula sample, the matrix sample with 40wt% copper-manganese powder has uniform microstructure, compact structure and 14.7% hardness increase. The wear ratio of impregnated diamond bit increases by 13.2%, and the bending strength decreases by 22.4%. The drilling test results show that the drilling performance of Cu-Mn formula drill bit with 40wt% Cu-Mn is similar to that of 63# diamond drill bit, while the drilling vibration acceleration amplitude is reduced by 4.3%. Therefore, drilling damping performance is improved, and the drilling process is more stable. 
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