Static and low order anti-windup synthesis for cascade control systems with actuator saturation: An application to temperature-based process control

In this paper, a new framework for designing static and low order anti-windup compensator (AWC) for industrial cascade control systems with actuator saturation constraint is presented. Based on less conservative block diagonal quadratic Lyapunov function, sector boundedness, decoupled architecture, norm reduction and cascade loop compensation, linear matrix inequalities are developed which guarantee stability and suitable performance for overall closed-loop system. Static AWC parameters are obtained by comparing the full order AWC architecture with generalized architecture for cascade control system. Low order AWC is designed by sub-optimal approach in which AWC weights are tuned by designer. Anti-windup compensator is divided into inner and outer loop compensators which compensate the effect of saturation at each level. It is observed that the proposed methodology is less conservative than the traditional AWC schemes when applied to cascade control systems. The proposed scheme is successfully tested experimentally on a temperature-based process control system and results are outlined.