Novel synthesis of low VOC polymeric dispersions and their application in waterborne coatings

A new approach for the synthesis of reactive solvent-free polyurethane dispersions is discussed in detail. A powerful tool is introduced by incorporating β-ketoester groups in the polymer chain. β-Ketoesters have two different reaction sites. On the one hand the keto groups can react with nucleophiles like polyamines. On the other hand the carbon atoms of the activated CH₂ groups are centers for the attack of electrophiles like aldehydes and isoyanates. Polymers functionalized in this way are interesting new intermediates in chain extension reactions for aqueous polyurethane dispersions. Another advantage of the functionalized polyurethane dispersions is the possibility of additional crosslinking with melamine resins or blocked isocyanates.