Evaluation of Repairable System Reliability Using the ``Bad-As-Old' Concept

It is usually assumed that the underlying distribution of times to failure of systems is the exponential distribution. This is justified on the basis of the bathtub curve or Drenick's theorem, but the bathtub curve is merely a statement of plausibility and conflicts with Drenick's theorem. Even if exponentiality is not assumed, it is usually assumed that a system under study is as-good-as-new after repair. This is not a plausible assumption to make for a complex system. If failure data are available they should be tested for trend among successive failure times. If a trend exists, a time dependent (nonhomogeneous) Poisson process (called bad-as-old model in this paper) should be fitted and tested for adequacy. This paper is not intended to provide a rigorous, definitive treatment of bad-as-old models. Rather, it has three main purposes: 1) to point out the glaring, but somehow usually overlooked, inconsistency between the commonly accepted concept of wearout of repairable systems and the a priori use of renewal processes for modeling these systems; 2) to outline basic procedures for evaluating data from repairable systems and for formulating bad-as-old probabilistic models; and 3) to present the results of Monte Carlo simulations, which illustrate the grossly misleading results which can occur if independence of successive failure times is invalidly assumed.