AN EXPERIMENTAL EVALUATION OF THE GOVERNING MOISTURE MOVEMENT PHENOMENA IN THE PAPER COATING PROCESS. I. THEORETICAL ASPECTS

The most important issue when coating paper is the modelling of the moisture movement in the coating process, since the water movement pattern is strongly connected to binder movement and the final structure of fibres and coating colour, which in turn affects the final printing properties of the paper. Therefore, we are now studying a novel laboratory method to determine the dynamic water movement in a hygroscopic porous media, i.e. the liquid movement in the paper coating process. The experimentally determined physical properties yield information relevant to the mass and energy balances of a real paper coating process. We have also studied the widely used Lucas-Washburn capillary suction theory in combination with the build-up of a filter-cake in the coating colour. The study shows, that the water loss from the coating colour into a hygroscopic material can be well explained by applying vapour diffusion into the base paper as the governing mass transfer mechanism.