Determination of dislocation density from hardness measurements in metals

For the first time the Nix-Gao model for indentation size effect (ISE) is used to estimate the dislocation density in a metal. The estimate of dislocation density obtained by this method, using Ni as a case study, is compared with the values obtained from direct observation by transmission electron microscopy. It is shown that the estimate of dislocation density from indentation hardness measurements, adjusted by the Nix-Gao model, gives values consistent with those obtained by TEM, provided that the proper procedures to minimize errors are adopted. Although the direct observation of dislocations by TEM gives additional structural information, the indirect method to estimate dislocation density based on hardness measurements is more efficient, since the sample preparation method, measurement procedure and analysis of results are easier and faster.