Insight into the effects of pore size and distribution on mechanical properties of austenite stainless steels

While conventional Gibson–Ashby models provide a general insight into how elastic modulus and yield strength degrade with increasing overall porosity in materials, very limited work has investigated the effects of pore size and distribution on the mechanical properties of metals. One key question is whether and how pores can be utilized for improved mechanical properties rather than being eliminated or minimized for full densification. To fill in this gap, austenitic stainless steel 316L samples with intentional pores of varying diameters and distributions were fabricated by spark plasma sintering using starting powders with different morphologies. Characterization of pore features was not limited to the total volume percentage but also addressed the pore size, shape, interpore spacing, and pore surface area. The mechanical properties of those samples were investigated at multiple length scales to investigate the effect of pore characteristics, including macro-scale compression testing, Vickers micro-indentation, nanoindentation, and nanoscratch. Results suggested incorporating submicron pores improved both the yield strength and strength to weight ratio. The sample containing submicron pores represented an outlier in the classical Hall–Petch relation between yield strength and grain size, and it achieved a yield strength of 482 MPa, compressive strength of?~?1.4GPa at a strain of 0.3 without fracture, and a specific yield strength of 67.7 MPa cm³/g. The mechanism was attributed to local stiffening and (Cr, Mn)-rich precipitates surrounding the submicron pores. It was discovered, for the first time, the specific yield strength and the pore diameter followed a Hall–Petch type correlation.

Graphical abstract