Effect of pretreatment and regeneration conditions of Ru/γ-Al2O3 catalysts for N2O decomposition and/or reduction in O2-rich atmospheres and in the presence of NOX, SO2 and H2O

The effect of the pretreatment (inert, oxidative, and reducing) of Ru/γ-Al₂O₃ catalyst on its activity and stability in the decomposition of N₂O in the absence or presence of O₂, SO₂, H₂O and NO_X was studied in the present work. Decomposition of pure N₂O was slightly enhanced by the H₂-pretreated catalyst (metallic Ru) compared to the O₂- or He-pretreated ones, owing to a cyclic oxidation–reduction pathway of metallic Ru. The observed decrease of activity by O₂ or H₂O addition was reversible compared to SO₂ which caused a strong, irreversible deactivation of the catalyst, irrespective of the type of pretreatment. This was attributed to the formation of stable sulphates, mainly those on RuO₂ surface, which could only be removed by regeneration under reducing (H₂ in He) atmosphere at temperatures of ca. 500 °C. Oxidative or inert regeneration required very high temperatures (i.e. >700 °C) in order to decompose these sulphates. A method of retaining N₂O conversion activity very high (≥98%) for long reaction times is suggested and is based on frequent and short-time (ca. 10 min) regenerations of the catalyst under reducing atmosphere (ca. 5% H₂ in He). The effect of co-feeding various reducing agents, such as CO or C₃H₆, on the N₂O conversion activity in the presence of O₂, SO₂, H₂O and NO_X is negligible, mainly because they are oxidized at relatively low temperatures in the O₂-rich feeds used in this study.