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Experimental determination of the jet effect for blowing oxygen into the melting bath of electric arc furnaces
Authors:Rudolf Jeschar  Thomas Matschullat  Georg Kehse
Abstract:Recent practice with electric arc furnaces has been the injection of oxygen through nozzle positioned on the bottom of the furnace. This type of furnace places certain requirements on bottom injection. To enable a constant coupling of the energy over the electrodes, a calm bath surface must be guaranteed. On the other hand, a good mixing of the bath is required to avoid any thermal lamination in the bath. The latter condition in particular is prerequisite for a maximum melting capacity. When judging the effect of the jet on the bath, it must be taken into account that the oxygen disintegrates directly after entering the bath and merely transfers its impulse to the liquid melt. This jet effect is described by the calculation method introduced below which is adjusted to the actual behaviour using simulation tests. In this connection, changes in the jet consistency caused by the formation of carbon monoxide have not yet been considered. Parallel to this, the mixing of the bath was determined by conductivity measurements. In these experiments, the bath level xf, the vessel diameter D and the blown-in water mass-flux mw were changed. A comparison of the results for fountain height and mixing time formed the basis for the development of an optimization concept for bottom-blowing nozzles in electric arc furnaces.
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