A Synthesis of Feedback and Feedforward Control for Process Improvement Under Stationary and Nonstationary Time Series Disturbance Models

Process adjustment strategy is an important part of the process improvement methods. The feedback control technique is used to compensate for the deviation of the output, and it has been intensively investigated. For continuous improvement and proactive strategies, feedback control has a delay and thus is not the ideal solution. In this article, motivated by a realistic manufacturing example, we propose the periodic shift disturbance models and investigate the feedforward control application from a new disturbance decomposition framework. We combine feedforward control with feedback control for maintaining the stability of the process and delivering products at target values. Then, we evaluate the performance of different control strategies for various disturbance models by using the output mean square error criterion. Sensitivity analysis of these control methods is made on different model parameter spaces, and robustness analysis for both model parameter and model structure misspecifications is presented. Two simulated examples show that the proposed control strategies can significantly reduce the variation of an evolving disturbance process. Copyright © 2014 John Wiley & Sons, Ltd.