Refractory α-SiAlON Containing La2O3

Refractory Y-α-SiAlON with elongated grain morphology was obtained by utilizing La₂O₃ as a densification aid, which resulted in excellent room-temperature and high-temperature strength. Room-temperature strength of 1000 MPa was achieved when La₂O₃ was augmented by adding Y₂O₃ or removing AlN. With only La₂O₃, a temperature-independent strength of 800–950 MPa was maintained up to 1100°C, then gradually decreasing by 25% when reaching 1300°C. The R-curve measurements of fracture toughness showed relatively little dependence on microstructure, consistent with a strong interface that suppresses grain boundary decohesion. Compared with other densification aids such as SiO₂, Al₂O₃, Sc₂O₃, Y₂O₃, and Lu₂O₃, a finer microstructure was obtained by using La₂O₃. High nitrogen content in the residual La–Si–Al–O–N glass in equilibrium with the nitrogen-rich α-SiAlON is suggested to be the cause of these findings.