Laser-joined Al2O3 and ZrO2 ceramics for high-temperature applications

A laser process is presented that has been specially developed for joining oxide ceramics such as zirconium oxide (ZrO₂) and aluminium oxide (Al₂O₃). It details, by way of example, the design of the laser process applied for to producing both Al₂O₃-Al₂O₃ and ZrO₂-ZrO₂ joints using siliceous glasses as fillers.The heat source used was a continuous wave diode laser with a wavelength range of 808-1010 nm. Glasses of the SiO₂-Al₂O₃-B₂O₃-MeO system were developed as high-temperature resistant brazing fillers whose expansion coefficients, in particular, were optimally adapted to those of the ceramics to be joined. Specially designed measuring devices help to determine both the temperature-dependent emission coefficients and the synchronously determined proportions of reflection and transmission.The glass-ceramic joints produced are free from gas inclusions and macroscopic defects and exhibit a homogenous structure. The average strength values achieved were 158 MPa for the Al₂O₃ system and 190 MPa for the ZrO₂ system, respectively.