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铝合金轮毂低压铸造充型过程模拟及工艺改进
引用本文:付振南,程万里,吕朔,熊守美. 铝合金轮毂低压铸造充型过程模拟及工艺改进[J]. 铸造技术, 2006, 27(6): 554-557
作者姓名:付振南  程万里  吕朔  熊守美
作者单位:1. 清华大学机械工程系先进成形制造教育部重点实验室,北京,100084
2. 戴卡轮毂制造有限公司技术部,河北,秦皇岛,100711
摘    要:以实际生产中的铝合金轮毂铸件为例,采用商用软件AnyCasting和自己开发的低压铸造过程数值模拟软件对其充型过程进行了模拟,并针对铝合金轮毂件的气孔缺陷分析提出了工艺改进方案。经过实际生产验证,有气孔缺陷的产品明显减少,表明数值模拟技术在低压铸造领域中对于改进生产工艺、减少铸件废品等方面具有实际指导意义。

关 键 词:数值模拟  低压铸造  轮毂
文章编号:1000-8365(2006)06-0554-04
收稿时间:2006-04-04
修稿时间:2006-04-20

Numerical Simulation of Filling Process and Technology Improvement of Low Pressure Die Casting of Aluminum Wheel Hub
FU Zhen-nan,CHENG Wan-li,LV Shuo,XIONG Shou-mei. Numerical Simulation of Filling Process and Technology Improvement of Low Pressure Die Casting of Aluminum Wheel Hub[J]. Foundry Technology, 2006, 27(6): 554-557
Authors:FU Zhen-nan  CHENG Wan-li  LV Shuo  XIONG Shou-mei
Affiliation:1. Key Laboratory for Advanced Materials Processing Technology, Ministry of Education, Department of Mechanical Engineering, Tsinghua University, Beijing 100084,China;2. Technical Department, Dicastal Wheel Manufacturing Company, QinHuangDao 100711, China
Abstract:An aluminum alloy wheel hub in the practical production was taken as an example to simulate the filling process by using the commercial software Any Casting and the self-developed numerical simulation software for low pressure die casting process.A modified technology design was proposed by analyzing the gashole defect of the aluminum alloy wheel hub.The modified technology design was applied in practical production.The products with gashole defects decreased obviously.It is indicated that numerical simulation technology can play a role in improving production technology and reducing product rejection rate.
Keywords:Numerical simulation  Low pressure die casting  Wheel
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