Methodology for a numerical simulation of an insertion or a drop of the rod cluster control assembly in a PWR

In a pressurised water reactor, the rod cluster control assembly is a system which controls the neutronic activity of the core. It consists of long rods, connected by a spider fixture and a cylindrical system for the control drive mechanism. At its withdrawn position, the activity of the core is maximum, and at its completely inserted position, the activity of the core vanishes. In case of emergency, an effective way to shutdown the reactor is to let it drop under its own weight. An other way to verify the efficiency of the rod cluster control assembly is the insertion test. It consists in inserting the rod into its guides and in checking if the reaction friction force is not high enough to block the movement of the rod cluster control assembly.We present in this paper a methodology for a numerical simulation of an insertion or a drop of the rod cluster control assembly into its guides (discontinuous and continuous guides, guide thimble). A numerical model is elaborated in which many loads are taken into account: fluid load, gravity and friction force between the rod and the guide. The numerical results are compared to experimental measurements obtained from a full-scale structure. A good agreement between the calculated and the measured data is observed.The numerical model takes into account the possible deflection of the guide. It shows clearly that the friction force cannot be neglected when the guide is bowed. So one can locate a faulty guiding system by examining the reaction force during the insertion test. Then, the numerical model can help the decider to make his choice among different rod cluster/fuel assembly components.