Formation of hypochlorite,chlorate and oxygen during NaCl electrolysis from alkaline solutions at an RuO2/TiO2 anode

On-site electrolysis of a weak alkaline solution of NaCl has been applied to an increasing extent for disinfection. To optimize the electrolytic cell and the electrolysis conditions, the current efficiency for hypochlorite, chlorate and oxygen formation at a commercial RuO₂/TiO₂ anode were determined under various conditions. It was found that for solution with low NaCl concentrations, (lower than 200 mol m^?3), and at 298 K, solution flow velocity of 0.075 ms^?1 and high current density, (higher than 2 kA m^?2), hypochlorite formation is determined by mass transfer of chloride. The formation of chlorate in weakly alkaline media at a chlorine and oxygen-evolving anode is ascribed to two reactions, namely, the direct oxidation of chloride to chlorate and the conversion of hypochlorite. This is suggested to split the well-known electrochemical Foerster reaction into a chemical reaction for the conversion of hypochlorite in chlorate and the electrochemical oxidation reaction of water. It is proposed that in an acidic reaction layer at the anode the mechanism of chlorate formation may be given by the following: