全自动面粉包装生产线控制系统设计

目的为了提高面粉的包装效率和质量,在半自动生产线硬件平台基础上,进行全自动面粉包装生产线控制系统的设计与调试,实现包装过程的全自动控制、上位机集中监控、远程诊断和网络化管理,提高企业生产效率,降低工人劳动强度。方法根据面粉包装生产线的工艺流程,并结合企业对生产过程、包装生产线远程集中管理的要求,搭建基于PLC、触摸屏、远程上位机的全自动面粉包装生产线智能控制管理系统。控制系统核心采用欧姆龙CJ2M系列PLC,结合以太网模块、输入输出模块,通过盘柜上的维纶MT6070iH触摸屏对整个包装生产线的运行状态进行就地监测与控制,通过组态王软件KingView 6.52,完成远程上位机搭建,从而对面粉包装生产的运行过程进行远程监控和集中管理。结果实践证明,全自动面粉包装机应用PLC技术以及上位机远程管理监控系统相较于传统手动或者半自动包装方式,该系统具有稳定性强、成本低以及系统灵活等优点,极大地提高了面粉包装效率和企业智能化生产管理水平。结论控制系统搭建调试后,实现了就地、远程对面粉全自动包装生产过程的控制、监控以及管理。

Design of Control System on Full-automatic Flour Packaging Production Line

For the purpose of improving the packaging efficiency and quality of the flour, the work aims to design and debug the control system of full-automatic flour packaging production line based on the hardware platform of the semi-automatic production line, in order to realize the full-automatic control of the packaging process, centralized monitoring of the upper computer, remote diagnosis and network management, improve the production efficiency of the enterprise and reduce the labor intensity of the workers. According to the technological process of flour packaging production line, combined with the requirements of the enterprise for the remote centralized management of the production process and packaging production line, an intelligent control and management system of full-automatic flour packaging production line based on PLC, touch screen and remote upper computer was built. The core of the control system was Omron CJ2M series PLC. Combined with the Ethernet module and the input and output module, the MT6070iH touch screen on the panel was used to locally monitor and control the operation status of the whole packaging production line. The KingView 6.52 software was used to complete the construction of remote upper computer, so as to remotely monitor and centrally manage the operation process of flour packaging production. It had been proved that, compared with the traditional manual or semi-automatic packaging mode, the full-automatic flour packaging machine that applied PLC technology and the remote management and monitoring system of the upper computer had such advantages as strong stability, low cost and flexibility, which greatly improved the packaging efficiency of flour and the level of intelligent production management of the enterprise. After the control system is built and debugged, it can control, monitor and manage the full-automatic flour packaging production process locally and remotely.