| Abstract: | A polymeric alloy (SP–A) containing syndiotactic polystyrene (sPS), atactic polypropylene (aPP), and about 66 wt % sPS‐b‐aPP diblock copolymer, was prepared by the sequential feed of monomers in the presence of the half‐titanocene Cp*Ti(OBz)3 (where Cp* is C5Me5 and Bz is PhCH2), modified methylaluminoxane, and external triisobutylaluminum. The effects of the SP–A alloy as a compatibilizer for sPS and isotactic polypropylene (iPP) blends were evaluated. The blending of sPS and iPP, with and without SP–A, was performed in a single‐screw miniextruder with a side channel that allowed the continuous recycling of materials. The influence of SP–A on the mechanical and thermal properties of the immiscible sPS/iPP blends was investigated over a range of composition. The presence of the SP–A alloy resulted in a significant improvement of the impact strength of the blends compared with that of pure sPS and their pure blends. This improvement was particularly obvious in the sPS/iPP (90/10 wt %) blend containing 5 wt % SP–A. Morphological analysis of the impact‐fractured surface of the ternary blends indicated that the sPS‐b‐aPP diblock copolymer contained in the SP–A alloy acted as an efficient compatibilizer by decreasing the dispersed‐phase iPP particle size, improving the interfacial adhesion, and generating a stable microphase‐separated state. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1596–1605, 2003 |
