Supercritical CO2 extraction of phthalate plasticizers from PVC

Three common phthalates, namely, dioctyl phthalate, diisodecyl phthalate, and trioctyl trimellitate, were used as plasticizers for poly(vinyl chloride) (PVC) processing, and the extraction of these plasticizers were investigated using supercritical CO₂ fluids. Factors affecting the extractions of these phthalates were focused. The molecular weight of phthalates was found to dominate the level of extraction of low temperatures, whereas the content of carbonyl groups in the phthalate was a determining factor for the level of extraction of high temperatures. Negligible extraction was observed below the critical pressure of CO₂. For 32°C, the level of the extraction is insignificant below density of ca 0.7 g/cm³, above which the level of the extraction increases roughly linearly with increasing density. For temperatures above 32°C, the density of CO₂ for apparent extractions decreased with increasing temperatures. The threshold density of CO₂ for extractions was found to be independent of the amount of a given phthalate in PVC. Two extraction rates during the extraction could be determined, with a higher rate in the first hour followed by a lower rate later in the extraction for all three phthalates. The effects of the extractions of phthalates on the flexibility of PVC were also investigated as well as the effects of the extrusion conditions, which could lead to various degrees of plasticization of PVC, on the level of extractions. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 4032–4037, 2003