The effect of material difference and flange nominal size on the sealing performance of new gasketless flanges

This paper deals with a new seal system between flange joints without using a gasket. This gasketless flange includes a groove and an annular lip that is machined in one of the flange rings which when removed being in contact with the other flange to form a seal line when the flanges are assembled. In this study, firstly, fundamental dimensions are examined for unplasticized polyvinyl chloride (PVC-U JIS) to obtain the best sealing performance. Then, the effects of material difference and flange nominal size upon the sealing performance of the new gasketless flange are investigated for two types of materials, 0.25% carbon steel (S25C JIS) and PVC-U. It is found that the critical internal pressure at which leakage appears is mainly controlled by the maximum stress at the annular lip for each material even if the flange nominal sizes are different. The gasketless flange made by PVC-U shows the higher critical internal pressure compared with the case of S25C if the same clamping forces are applied. The effect of stress relaxation for PVC-U on the sealing performance is also considered. Then, it may be concluded that this PVC-U gasketless flange as well as S25C has good sealing performance.