Abstract: | Based on the principle of piecewise linearization, the incremental forms of microstructure evolution models were integrated into the thermo-mechanical coupled finite element(FE) model to simulate nonlinear microstructure evolution during multi-pass hot deformation. This is an unsteady-state deformation where dynamic recrystallization(DRX), meta-dynamic recrystallization(MDRX), static recrystallization(SRX) and grain growth(GG) take place during hot deformation or deformation interval. The distributions of deformation and microstructure for cylindrical AZ31 sample during single-pass and double-pass hot compressions were quantitatively calculated and compared with the metallographic observation. It is shown that both the deformation and microstructure are non-uniformly distributed due to the presence of friction between the die and the flat end of sample. The average grain size and its standard deviation under the double-pass hot compression are slightly smaller than those under single-pass compression.The simulated average grain sizes agree well with the experiments, which validates that the developed FE model on the basis of incremental forms of microstructure evolution models is reasonable. |