Corrosion protection of NdFeB magnets by phosphating with tungstate incorporation

In this investigation the effect of surface treatments on the corrosion resistance of a commercial NdFeB sintered magnet has been investigated. A solution of 10 g L^? 1 NaH₂PO₄, acidified to pH 3.8 has been used for phosphating this magnet. The corrosion resistance of the phosphated magnet was investigated in a 0.10 mol L^? 1 Na₂SO₄ solution by electrochemical impedance spectroscopy and cyclic voltammetry with rotating disc electrode. The obtained results reveal that the resistance decreases with exposure time due to the development of pores and/or defects in the conversion coating exposing the substrate to corrosive attack. The effect of tungstate incorporation into the phosphate conversion coating resulting from a phosphating treatment prior to immersion in the tungstate solution was evaluated. The proposed treatment consists of re-immersing the phosphated samples in a 0.1 mol L^? 1 Na₂WO₄ solution during 72 h at the open circuit potential (OCP). Under these conditions, the corrosion resistance of the magnet was improved and this was attributed to the formation of a protective layer due to the adsorption of tungstate anions at the metallic substrate exposed in the coating, decreasing metal dissolution.