Atomic-layer-deposited silicon-nitride/SiO2 stack––a highly potential gate dielectrics for advanced CMOS technology

An extremely thin (2 monolayers) silicon nitride layer has been deposited on thermally grown SiO₂ by an atomic-layer-deposition (ALD) technique and used as gate dielectrics in metal–oxide–semiconductor (MOS) devices. The stack dielectrics having equivalent oxide thickness (T_eq=2.2 nm) efficiently reduce the boron diffusion from p⁺ poly-Si gate without the pile up of nitrogen atoms at the SiO₂/Si interface. The ALD silicon nitride is thermally stable and has very flat surface on SiO₂ especially in the thin (<0.5 nm) thickness region.An improvement has been obtained in the reliability of the ALD silicon-nitride/SiO₂ stack gate dielectrics compared with those of conventional SiO₂ dielectrics of identical thickness. An interesting feature of soft breakdown free phenomena has been observed only in the proposed stack gate dielectrics. Possible breakdown mechanisms are discussed and a model has been proposed based on the concept of localized physical damages which induce the formation of conductive filaments near both the poly-Si/SiO₂ and SiO₂/Si-substrate interfaces for the SiO₂ gate dielectrics and only near the SiO₂/Si-substrate interface for the stack gate dielectrics.Employing annealing in NH₃ at a moderate temperature of 550 °C after the ALD of silicon nitride on SiO₂, further reliability improvement has been achieved, which exhibits low bulk trap density and low trap generation rate in comparison with the stack dielectrics without NH₃ annealing.Because of the excellent thickness controllability and good electronic properties, the ALD silicon nitride on a thin gate oxide will fulfill the severe requirements for the ultrathin stack gate dielectrics for sub-0.1 μm complementary MOS (CMOS) transistors.