碗形海蜇皮螺旋切刀结构设计与有限元分析

螺旋切刀是碗形海蜇皮自动切丝机最主要的工作部件,为了保证其在工作承受载荷时的稳定性、避免过量的弹性变形及良好的使用寿命,运用微分几何建立螺旋切刀刀刃线的数学模型,采用MATLAB模拟曲率和挠率大小及曲率与挠率随极角φ的变化规律,分析得出曲率最大值为1.57,最小值为0.012 47,挠率最大值为0.002 46,最小值为0。应用Solidworks软件建立螺旋切刀三维实体模型,将其导入到ANSYS Workbench中完成静力学分析,确定螺旋切刀结构的应力、应变和最大变形位置,验证了螺旋切刀结构设计满足使用性能要求。为研究碗形海蜇皮螺旋切刀的疲劳损坏、使用寿命和优化提供依据。

Structure design and finite element analysis of spiral cutter for bowl-shaped jellyfish

The spiral cutter is the most important working part of the bowl jellyfish automatic cutting machine. In order to ensure the stability of the work, the elastic deformation and the good service life are avoided. The mathematical model of the cutter blade line is established by using the differential geometry. The curvature and torsional size and the law of curvature and torsion with polar angle are simulated by MATLAB. The maximum value of the curvature is 1.57, the minimum is 0.012 47, the maximum torsion is 0.002 46, and the minimum is 0. The three - dimensional solid model of spiral cutter was established by using Solidworks software, and it was introduced into ANSYS Workbench to complete the static analysis. The stress, strain and maximum deformation position of spiral cutter structure were determined, and the structure design of spiral cutter was proved to meet the performance requirement. The research results can provide a basis for studying the fatigue damage, service life and optimization of the bowl-shaped jellyfish screw cutter.