Modelling of energy usage for the refining of ethanol from corn

A mathematical model is developed and presented for calculating the energy usage and costs for the dry milling corn-ethanol production process. The model is formulated into a spreadsheet to facilitate the study of the process. While considering the whole process, the model focuses on the primary energy-consuming cooking and distillation processes. This model is a feed-backwards model, which means process input requirements are calculated based on user-entered values for total annual plant production and various process parameters. Based on these input requirements, the total energy usage and the cost and amount of fuel used during the process are calculated. The accuracy of the model was verified through comparisons between modelling results and published data. This model can be used as a source for investigating other potential energy sources, such as the incorporation of solar energy and wind energy, for use in the ethanol production process.