Abstract: | To reveal the effect of acid dyes on the melt processing of recycled nylon 66, 17 acid dyes with different chemical structures were used to dye a nylon 66 yarn. The thermal stability of dyestuffs, the thermal degradation of the dyed nylon 66 during compression molding, and the melting and crystallization of the dyed nylon were investigated. During melt processing, most dyed nylon 66 changed color strength and color pattern. This is attributed to the migration and chemical reactions of dyestuffs. Acid dyes containing metal ions, such as C.I. Acid Black 60, C.I. Acid Red 186, C.I. Acid Yellow 151, and C.I. Acid Black 107, have severe impact on the thermal stability of nylon 66. The influence of metal complex acid dyes on the thermal stability of nylon 66 can be explained by a mechanism of acid-catalyzed nucleophilic acyl substitution. It was observed that the existence of acid dye in nylon 66 does not influence the melting temperature of nylon. However, some metal complex dyes reduce the crystallization temperature of molten nylon. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67: 371–382, 1998 |