Notch-Fatigue Properties of Advanced TRIP-Aided Bainitic Ferrite Steels

To develop a transformation-induced plasticity (TRIP)-aided bainitic ferrite steel (TBF steel) with high hardenability for a common rail of the next generation diesel engine, 0.2?pct C-1.5?pct Si-1.5?pct Mn-0.05?pct Nb TBF steels with different contents of Cr, Mo, and Ni were produced. The notch-fatigue strength of the TBF steels was investigated and was related to the microstructural and retained austenite characteristics. If Cr, Mo, and/or Ni were added to the base steel, then the steels achieved extremely higher notch-fatigue limits and lower notch sensitivity than base TBF steel and the conventional structural steels. This was mainly associated with (1) carbide-free and fine bainitic ferrite lath structure matrix without proeutectoid ferrite, (2) a large amount of fine metastable retained austenite, and (3) blocky martensite phase including retained austenite, which may suppress a fatigue crack initiation and propagation.