In‐situ fabrication of zirconium–titanium nano‐composite and its coating on Ti‐6Al‐4V for biomedical applications

In this study, nanocomposite powder consisting of zirconia and titania (Zr–Ti) have been synthesised by sol–gel method, with the aim of protecting Ti‐6Al‐4V surface. A simple and low cost electrophoretic deposition (EPD) technique has been employed for coating the nanocomposite material on Ti‐6Al‐4V. The prepared nanocomposite powder was characterised for its functional groups, phase purity, surface topography by Fourier transform infrared spectroscopy, powder X‐ray diffraction and scanning electron microscopy. Further, the biocompatibility nature of the composite powder was studied by [3‐(4, 5‐dimethylthiazol‐2‐yl)‐2, 5‐diphenyltetrazolium bromide] colorimetric assay and fluorescence analysis with MG63 osteoblast cell lines. The electrochemical behaviour of composite coating was investigated by potentiodynamic polarization and electrochemical impedance method. The results obtained from the electrochemical techniques indicate more corrosion resistance behaviour with increase of R _ct value with the corresponding decrease in R _dl values. From the above findings, the composite coating acts as a barrier layer against corrosion by preventing the leaching of metal ions from a dense and defect free coating. A scratch test analyser was used to assess the integrity of the coating; the lower traction force value of composite coating with increase in load has confirmed the presence of thick adherent layer on the substrate.Inspec keywords: zirconium compounds, titanium compounds, titanium alloys, aluminium alloys, vanadium alloys, nanofabrication, nanocomposites, nanoparticles, sol‐gel processing, electrophoretic coating techniques, surface topography, Fourier transform infrared spectra, X‐ray diffraction, scanning electron microscopy, X‐ray chemical analysis, fluorescence, cellular biophysics, biomedical materials, electrochemical impedance spectroscopy, corrosion resistance, corrosion protection, corrosion protective coatings, adhesionOther keywords: in‐situ fabrication, zirconium‐titanium nanocomposite powder, biomedical applications, zirconia, titania, sol‐gel method, electrophoretic deposition, EPD, functional groups, phase purity, surface topography, Fourier transform infrared spectroscopy, powder X‐ray diffraction, scanning electron microscopy, energy dispersive X‐ray analysis, biocompatibility, 3‐(4, 5‐dimethylthiazol‐2‐yl)‐2,5‐diphenyltetrazolium bromide colorimetric assay, acridine range fluorescence analysis, MG63 osteoblast cell lines, electrochemical behaviour, composite coating, potentiodynamic polarization, electrochemical impedance spectroscopy, corrosion resistance, barrier layer, leaching, defect free coating layer, scratch test analysis, adherent layer, TiAlV‐ZrO₂ ‐TiO₂