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Wear behavior and cutting performance of nanostructured hard coatings on cemented carbide cutting tools in hard milling
Affiliation:1. Laboratory for Machine Tools and Manufacturing Engineering, Mechanical Engineering Department, Aristotle University of Thessaloniki, Greece;2. German University of Technology in Oman (GUtech), Department of Engineering, Oman;3. CemeCon AG, Germany
Abstract:The influence of nanolayer AlTiN/TiN and multilayer nanocomposite TiAlSiN/TiSiN/TiAlN hard coatings on the wear behavior and cutting performance of carbide cutting tools was investigated in face milling of hardened AISI O2 cold work tool steel (~58 HRC) at dry conditions. Characterization of the coatings was performed using nanoindentation, scratch test, reciprocating multi-pass wear test. The chips forming during cutting process were also analyzed. Results showed that abrasive and oxidation wear are dominant tool failures. The nanolayer AlTiN/TiN coating gives the best adhesion to the substrate, the best wear resistance in machining and thus provides the longest lifetime with carbide inserts.
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