Quantitative Electron Microscopic Investigation of the Pore Structure in 10:90 Colloidal Silica/Potassium Silicate Sol-Gels

Transmission electron microscopy (TEM), scanning electron microscopy (SEM), mercury intrusion porosimetry (MIP), and nitrogen sorption technique (BET) were utilized to characterize the microstructure of a 10:90 wt% colloidal silica/potassium silicate gel as first described by Shoup. Gels in the unsintered state (15% theoretical density) were prepared for microscopy by the techniques of ultramicrotomy, Pt/C replication, and pore casting. Electron microscopic images of the ultramicrotomed thin sections (70 nm) show that the unfired gel possesses three distinct species of pores which are referred to as the micropores, mesopores, and macropores. The average micropore diameter was found to be 4 nm as determined by nitrogen desorption. Quantitative stereological analysis of the ultramicrotomed sections indicated that the average circular and lengthwise dimensions of the cylindrical mesopores were 0.15 and 0.39 μm, respectively. Similarly, this same analysis determined the average spherical macropore diameter to be 0.83 μm. In contrast, MIP results suggested that these gels possessed a unimodal pore size distribution centered around the 0.2-μm pore size. The discrepancy between MIP and microscopy can be explained by viewing the void space as a pore-throat network. Experimental evidence for this type of pore geometry was obtained from stereo pairs of Pt/C replicas and thick microtomed sections (0.5 μm) which gave information about particle connectivity and pore casts which depicted the pore connectivity in three dimensions.