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Interfacial optimization of SiC nanocomposites reinforced by SiC nanowires with high volume fraction
Authors:Jing Ruan  Jinshan Yang  Shaoming Dong  Jingyi Yan  Xiangyu Zhang  Yusheng Ding  Haijun Zhou  Jianbao Hu
Affiliation:1. State Key Laboratory of High Performance Ceramics & Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, China

Structural Ceramics and Composites Engineering Research Center, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, China

ShanghaiTech University, Shanghai, China;2. State Key Laboratory of High Performance Ceramics & Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, China;3. State Key Laboratory of High Performance Ceramics & Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, China

Structural Ceramics and Composites Engineering Research Center, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, China

University of Chinese Academy of Sciences, Beijing, China;4. State Key Laboratory of High Performance Ceramics & Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, China

Structural Ceramics and Composites Engineering Research Center, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, China

Abstract:High volume fraction SiC nanowires-reinforced SiC composites (SiCNWs/SiC) were prepared by hybrid process of chemical vapor infiltration and polymer impregnation/pyrolysis in this research. SiCNWs networks are first to be made promising a high volume fraction (20 vol%), and the pyrolytic carbon (PyC) interphase with 5 nm is designed on SiCNWs surface to optimize the bonding condition between SiCNWs and SiC matrix. Nanoindentation shows a modulus of 494 ± 14 GPa of SiCNWs/SiC composites without interphase comparing to the one with PyC interphase of 452 ± 13 GPa. However, the 3-point bending test shows a higher strength of the composite with PyC interphase (273 ± 32 MPa) comparing with the one without interphase (240 ± 38 MPa). The fracture surface is observed under SEM, which shows a longer SiCNWs pullout of the composite with PyC interphase. The energy dissipation during the 3-point bending test is calculated by the length of nanowire pull-out, it demonstrates that the SiCNWs with PyC interphase possess better performance for toughening composite. Further characterization proves that the PyC interphase can give SiCNWs/SiC composites higher fracture toughness (4.49 ± 0.44 MPa·m1/2) than the composites without interphase (3.66 ± 0.28 MPa·m1/2).
Keywords:chemical vapor infiltration  nanocomposite  nanoindentation  transmission electron microscopy
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