STUDY ON INTERACTION AMONG EXTRUSION-COOKING PROCESS VARIABLES AND ENZYME ACTIVITY: EVALUATION OF EXTRUDATE STRUCTURE

A blend of wheat flour (moisture content 11.61%) and different amounts of two commercial enzymes like GRINDAMYL (GA) amylase 1000 (0–0.1 g/kg) and GA protease 41 (0–1.0 g/kg) were extruded through a co-rotating twin-screw extruder.
The effects of barrel temperature (60–120C), dough moisture (20–36%), screw speed (100–400 rpm) and different amounts of enzymes on structure of extrudates (porosity and break strength) were studied using response surface methodology.
Results showed that the highest value of porosity (62.47%  ±  4.07) was obtained at the highest value of barrel temperature (120C) and at the largest amounts of GA protease 41 (1.0 g/kg) or GA amylase 1000 (0.1 g/kg). However, the simultaneous addition of large amounts of both enzymes caused a negative effect on expansion degree (porosity  <  30%). Large amounts of moisture dough and GA amylase 1000 resulted in a high value of break strength (25.7 N/mm²) and in stiff-textured extrudates .

PRACTICAL APPLICATIONS

This research could provide some information about the effects of and the interactions between extrusion parameters and enzyme activities, which are commonly used to produce bakery products, in order to improve the texture of extrudates processed at low barrel temperatures, i.e., 60C, for example, extrudates with thermolabile components like vitamins or extrudates with high lipid fraction like breakfast cereals, pet food, etc.