Enhancement of Service Life of Steam Generating Tubes in Oil-Fired Boiler for Power Generation Employing Plasma Spray Technology |
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Authors: | Kazumi Tani Yoshio Harada |
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Affiliation: | (1) Thermal Spraying Technology Research and Development Laboratories, Tocalo Co., Ltd, Akashi, Japan |
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Abstract: |
The effects of Ni-50 mass% Cr alloy coating, that is plasma-sprayed onto the fire-side of steam generating tubes in a heavy
oil-fired boiler, on the high temperature corrosion resistance were examined. One of the severe environments in the industrial
manufacturing facilities, where thermal sprayed coatings are employed, is the high temperature corrosion such as the oxidation,
sulfidation, and low melting fuel ash corrosion in the fire-side of boiler tubes. In the fossil fuel-fired steam generating
boiler facilities, the degradation or failure of steam generating tubes that were derived from the contaminants in a lower
grade fuel have often occurred. The situation of degradation of the water evaporator and superheater tubes and corrosion-preventing
effects of plasma sprayed coating are described. The enhanced effects of plasma sprayed Ni-50 mass% Cr alloy coating for the
suppression of hot corrosion failure of the steam generating tubes of boiler are summarized. |
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Keywords: | boiler coating high temperature corrosion Ni-Cr plasma spray |
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