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40Cr钢法兰焊接接头断裂原因分析
引用本文:彭西洋,王春芬,李雪峰.40Cr钢法兰焊接接头断裂原因分析[J].新技术新工艺,2012(6):77-79.
作者姓名:彭西洋  王春芬  李雪峰
作者单位:1. 中国汽车工业工程公司工艺工程院,天津,301600
2. 中国船舶重工集团公司 第七二五研究所,河南洛阳,471023
摘    要:通过宏观观察、金相分析和化学成分分析等方法,对40Cr钢法兰焊接接头的断裂原因进行了分析。结果表明,40Cr钢法兰焊接接头存在根部裂纹、焊趾裂纹、未熔合和未焊透等焊接缺陷,在应力的作用下,根部裂纹发生扩展,造成接头在使用过程中发生断裂。焊接工艺及操作不当导致法兰焊接接头产生根部裂纹,是其发生早期断裂的主要原因,并对焊接工艺提出了改进建议。

关 键 词:40Cr钢  焊接  根部裂纹  焊趾裂纹

Reasons Analysis of Fracture of the 40Cr Steel Flange Welded Joints
PENG Xiyang , WANG Chunfen , LI Xuefeng.Reasons Analysis of Fracture of the 40Cr Steel Flange Welded Joints[J].New Technology & New Process,2012(6):77-79.
Authors:PENG Xiyang  WANG Chunfen  LI Xuefeng
Affiliation:1. Manufacture Engineering Department,China Automobile Industry Engineering Corporation, Tianjin 301600, China 2. Luoyang Ship Material Research Institute, Luoyang 471023, China)
Abstract:The reasons of fracture of 40Cr welding flange were analyzed on the basis of macro observation, metallurgical, chemical composition analysis, etc. The results showed that the 40Cr welding flange existed the defects of root crack, toe crack, lack of fusion, and incomplete penetration, etc. The root crack will expend under the exerting of the stress, leading to fracture during application. The root crack caused by improper welding operation was the main cause for fracture at early stage. The paper also proposed the improvement suggestion for welding process.
Keywords:40Cr steel  Welding  Root crack  Toe crack
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