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DEM: A new computational approach to sheet metal forming problems
Authors:James C Cavendish  Michael L Wenner  John Burkhardt  Charles A Hall  Werner C Rheinboldt
Abstract:Many current approaches to finite element modelling of large deformation elastic—plastic forming problems use a rate form of the virtual work (equilibrium) equations, and a finite element representation of the displacement components. Called the incremental method, this approach produces a three-field formulation in which displacements, stresses and effective strain are dependent variables. Next, the formulation is converted to a one-field displacement formulation by an algebraic time discretization which uses a low order explicit time-stepping procedure to integrate the equations. This approach does not produce approximations which satisfy the discrete equilibrium equations at all times and, moreover, the advantage of the single-field algebraic formulation is realized at the expense of very small time steps needed to produce stability and accuracy in the numerical calculations. This paper describes a variant of the mixed method in which all three field variables (displacements, stresses and effective strain) are given finite element representations. The discrete equilibrium equations then generate a nonlinear system of algebraic equations whose solutions represent a manifold, while the constitutive equations form a system of ordinary differential equations. A commercially available, variable time step/variable order code is then used to integrate this differential/algebraic system. When applied to the problem of hydrostatic bulging of a membrane, the new approach requires far less computer time than the incremental method.
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