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Flame-resistant polycaproamide by anionic polymerization of ϵ-caprolactam in the presence of suitable flame-retardant agents
Authors:Giovanni Carlo Alfonso  Giovanna Costa  Massimo Pasolini  Saverio Russo  Alberto Ballistreri  Giorgio Montaudo  Concetto Puglisi
Abstract:Poly(?-caprolactam) (PCL) with improved flame-retardant (FR) properties can be easily obtained by activated anionic polymerization of the monomer, ?-caprolactam (C), in the presence of adequate amounts of red phosphorus (red P). Analogous results with reduced P content can be achieved by coupling red P with a synergistic compound such as a chlorinated hydrocarbon or magnesium oxide (MgO). A peculiar advantage of this method is the possibility of obtaining a very fine and homogeneous dispersion of the FR additive in the polymer matrix, meanwhile avoiding the typical compounding techniques, which are expensive, often unsafe, and require melt mixing of the ingredients. Molecular, thermal, and mechanical characterization, as well as morphology of the resultant products, have been determined: No significant properties change have been found when FR agents are present, apart from the relevant improvement of the flame-resistance. Thus, by this novel procedure it is possible to prepare FR poly-(?-caprolactam) without any appreciable deterioration of its typical properties.
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