Influence of out‐of‐plane fiber orientation on reaction‐to‐fire properties of carbon fiber reinforced polymer matrix composites

This work investigates the influence of the out‐of‐plane orientation of carbon fibers on the reaction‐to‐fire characteristics of polymer matrix composites. A deep insight into combustion processes is gained, which is necessary to fully understand and assess advantages of composites with out‐of‐plane fiber angles. Epoxy‐based Hexply 8552/IM7 specimens with primarily low fiber angles between 0° and 15° are characterized by cone calorimetry. Heat release during fire is greatly affected by the out‐of‐plane fiber angle because of the thermal boundaries created by the fibers. The advancement of the pyrolysis front during fire was determined from peak heat release rates and validated by temperature measurements along the back surface of the panels, representing a novel method of determining position‐dependent pyrolysis migration velocity. These measurements show a transverse shift in pyrolysis front velocity for increasing out‐of‐plane fiber angles. Pyrolysis pathways between the fiber boundaries facilitate faster combustion through the composite thickness, especially for increasing angles from 0° to 15°. It was determined that under the chosen conditions, the pyrolysis front advances approximately 4 times faster when propagating parallel to the fibers than perpendicular.