Reduced Grain Size and Improved Thermoelectric Properties of Melt Spun (Hf,Zr)NiSn Half-Heusler Alloys

Half-Heusler thermoelectric materials Hf(/Zr)NiSn were prepared by levitation melting followed by melt-spinning to refine the boundary structures, and then they were consolidated by spark plasma sintering. X-ray diffraction analysis and scanning electron microscopy showed that single phased half-Heusler compounds without compositional segregation had been obtained. It was found that the thermoelectric properties, especially the thermal conductivity, depended strongly on the boundary structures. The melt-spinning samples with refined boundary structures had a lower thermal conductivity but a power factor comparable to that of the sample prepared by levitation melting, thus providing good thermoelectric properties.